Facilities
Design
In-house design and development of tools, dies, and moulds using original licenced CAD/CAM softwares
Toolmaking
Expertise in creating high-precision tools, dies, and moulds for various industries
Machining
Measurement and Quality Control
Advanced measurement and inspection equipment, such as CMM and vision systems, to ensure high accuracy and quality.
Material Selection and Procurement
Knowledge of various materials and their properties, with reliable suppliers for high-quality materials.
Prototyping and Testing
Rapid prototyping and testing capabilities to validate tool designs and functionality.
Mould Design & Cam
- Original licensed CAD/CAM softwares
- Proficient Mould Designers and CAM programmers
Conventional Machining
- 1. Vertical Ram Turret Milling Machine - MANFORD-4KS
- 2. Precision surface grinding - SEEDTEC YSG 618AH
- 3. Precision surface grinding - EQUIPTOP ESG 1020 ASD II
- 4. Pillar Drilling & Tapping Machine - CKP P2/25/GT
CNC Milling
HAAS VF2 – 2 Nos
CNC WIRECUT FANUC
FANUC ROBOCUT – α-C400iB – 2 Nos
CNC EDM
- 1. CHARMILLES ROBOFORM 35P
- 2. SODICK AD35L
- 3. Electronica - ED300 Hole Drilling Machine
Quality
- 1. Vision Measuring Scope - Rapid-I v2015J LX
- 2. Mitutoyo Digital Height Gauge
- 3. Mitutoyo Digital Depth Comparator
- 4. Slip Gauge Set
- 5. Pin Gauge Set
- 6. Mitutoyo Digital Micrometers with 0.001 least count
Mould Assembly
- 1. Team of skilled tool makers from CIPET & NTTF
- 2. 5 Ton Overhead crane facility
- 3. Polishing equipments
- 4. In-House Mould Trial facility
Injection Moulding
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1. Brand new Milacron Injection Moulding Machines
- N series - 50T - 2Nos
- N series 110T - 1No
- Q series - 110T - 1No
- Q series 150T - 1No
- 2. All machines are equipped with Bi-metallic screw barrels
- 3. HRS-Mold masters
- 3. Dehumidifier - Motan
- 4. MTC-Conair, SN Heaters
Finishing and Coating
Surface finishing and coating capabilities, such as plating, anodizing, and texturing
Assembly and Integration
Skilled Toolmakers team in assembly and integration of complex tooling and fixtures.
Maintenance and Repair
Expertise in maintaining and repairing precision tools, dies, and moulds.
Project Management:
Effective project management to ensure timely delivery and budget adherence.
Industry 4.0 and Automation
Implementation of Industry 4.0 technologies, such as automation and data analytics
Continuous Improvement
Commitment to ongoing training, process optimization, and quality improvement
Customer Collaboration
Close collaboration with customers to ensure tailored solutions meeting their specific needs
Quality Certification
Relevant quality certifications, such as ISO 9001and IATF 16949 (for Injection Moulding) compliance with industry standards.
